Reverse Engineering Service
Our reverse engineering services played a pivotal role in transforming a leading saddle manufacturer’s traditional wooden tree into an injection-moulded part. This process not only resulted in a more cost-effective solution but also ensured a consistently dimensioned product.
Bringing an 18th-century product into the 21st century, our process involves laser scanning the original wooden tree, generating a triangulated mesh data. Subsequently, through 3D modelling, we develop a CAD model, allowing the creation of a 3D printed prototype. This prototype is then meticulously reviewed for touch and feel before finalizing the data for the production of injection mold tooling.
Witness the evolution from the wooden tree to the injection-molded in the visual journey showcased from the top image downward. Our meticulous process ensures precision, innovation, and a seamless transition into the future of design and engineering.
Our reverse engineering services proved instrumental in assisting a customer with the rectification and enhancement of a flawed part. The vintage aluminum radiator top, arriving with issues such as a baggie form and splitting that required welding, underwent a comprehensive transformation with the expertise of T G Design.
Utilizing a combination of our services, we delivered a seamless and welding-free solution to our client. The process kicked off with the laser scanning of the part, generating triangulated data. From this data, we meticulously crafted a CAD model, ensuring uniformity and eliminating imperfections inherited from the original part.
During the CAD data generation, we focused on achieving uniformity and eliminating imperfections carried over from the original part. The subsequent step involved die simulation for the forming process, executed with our ETA Dyna Form software. This critical simulation ensures the successful formability of the part, validating the precision of the press tool design.
Our images showcase the step-by-step process, demonstrating the transformative journey from a flawed vintage radiator top to a precisely engineered and enhanced component. Trust T G Design for innovative solutions and unmatched expertise in design and engineering for your specific needs.